FREEZE DRYER Pilot scale LP10~30
Pilot scale freeze dryer is optimal solution for scale up operation prior to industrial scale production. With various application and assessment of efficiency, pilot scale freeze dryer helps customer to find desirable condition and parameter for perfect drying result.
Description
FREEZE DRYER
Pilot scale -85 / -120℃
Pilot scale freeze dryer is optimal solution for scale up operation prior to industrial scale production. With various application and assessment of efficiency, pilot scale freeze dryer helps customer to find desirable condition and parameter for perfect drying result.
SPECIFICATION
| Model | LP 10 | LP 20 | LP 30 | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Totally Ice Capacity | 10 lít | 20 lít | 30 lít | |||||||
| Condencer
Temperature |
-85℃(-120℃) | |||||||||
| Self
Temperature |
-45℃+80℃ | |||||||||
| Self Areas | 6m² (0.2m²/EA) | 1.2m² (0.2m²/EA) | 2m² (0.4m²/EA) | |||||||
| Self Quantity | 3 + 1 | 6 + 1 | 5 + 1 | |||||||
| Self Dimension (WxDxH mm) | 400×500 | 500×800 | ||||||||
| Ext. Dimension (WxDxH mm) | 1490x910x1700 | 1580x1085x1950 | 1810x1456x1995 | |||||||
| Refrigeration | 2HP x 2EA | 3HP x 2EA | 5HP x 2EA | |||||||
| Electrical | 380/220V 3Ph 50/60Hz | |||||||||
| Vacuum vol.(LPM) | 417 | 648 | 841 | |||||||
| Serum
Bottle & Vial Capacity |
Bottle Size | 5 ml | 10 ml | 30 ml | 5 ml | 10 ml | 30 ml | 5 ml | 10 ml | 30 ml |
| Self Capacity | 500 | 413 | 222 | 500 | 413 | 222 | 1,000 | 826 | 444 | |
| No. of Shelf | 3+1 | 3+1 | 3+1 | 6+1 | 6+1 | 6+1 | 5+1 | 5+1 | 5+1 | |
| Total Capacity | 1,500 | 1,240 | 667 | 3,000 | 2,479 | 1,333 | 5,000 | 4,132 | 2,222 | |
Spiral oil path plate
Temperature uniformity is the key factor of drying quality. Conventional series design cannot avoid heat loss (normally±2~3℃)
but our patented spiral design minimizes heat loss while gives uniformity less than ±1℃,
brings best drying quality as well as cost saving by minimal energy loss.
Quick and easy
Defrosting system
Removal of condensed ice is necessary for continuous operation and for protection from contamination.
Condenser foams round type ice below at -80℃ and makes ice removed at once.
PTFE coating is standard feature for protection from contamination or corrosion by acid and other chemical substances.
GLOBAL REAL TIME CARE SERVICE
BLACK BOX
Blackbox helps user and manager for prompt diagnosis on any sign of malfunction during operation
by integrated technology of IOT(Internet of things) and ICT(Information and Communications Technologies).
▣ IoT remote monitoring service
Internet of things technology. 24/7 monitoring service by
manufacturer’s server as well as user’s smart phone.
Real time diagnosis and data keeping.
▣ Proactive service
Process data can be monitored all the time by smart
phone application.
Any incident shall be reported to authorized manager
and service action can be instructed without visiting
installation site.
*App. OS: Android 2.3 (Gingerbread or latter),
IOS 9.2 or latter
▣ Command room data monitoring
– Temperature: sample, shelves, condenser, refrigeration system
– Pressure: vacuum, chamber
– Alarms: sensor failure, condenser overheat, over current, oil circulation failure, motor overheat, heater malfunction, condenser temperature error, vacuum failure, heat media circulation problem
– General data: Process status including pre-freezing,
Convenient anytime, anywhere
Mobile application
Designated application is available for real time monitoring of process history, status and events regardless of user’s location.
It is fantastic experience and convenience with aesthetic user interface.
-
Main windowGeneral view on operation status. Current process is indicated. Process data is displayed at real time.
- Trend window
Variation of drying process is displayed. 24 hours previous trend can be reviewed.
- EVENT window
Real time event is displayed for observation on any malfunction.
[Optional 1] Automatic sealing system
Stoppering system
Sealing is completed under vacuum condition (0.3mBar) automatically.
– Stoppering devices are hydraulic cylinder and bellows type (anti-contamination)
– Hydraulic pressure: 70~110kgf/㎠.
[Optional 2] Steam sterilization system
SIP(Sterilization In Place) system
Steam from PSG(Pure Steam Generation) sterilizes inside of chamber.
(Sterilizing temperature is 122℃ with more than 20 minutes, Air pocket exhaust is executed
more than 3 times and initial exhaustion is completed within an hour)
[Patent] [Optional 3] Automatic washing system
CIP(Clean In Place) system
Patented system of automatic revolution nozzles cleans inside of drying chamber by high pressure
RO water with no dead space and minimal consumption of water to lower the maintenance cost.
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