FREEZE DRYER Plant scale -85 / -120℃
Description
Freeze dryer for pharmaceutical 50~300kg/Batch
Lyoph-Pride SCM series provide satisfaction for specific customer’s needs. SCM series are designed upon various user requirements complying with BGMP and cGMP. From small scale to large scale, SCM series perform ultimate completion of freeze drying with uniformity and efficiency.
Verified in-house technology of Cleaning in place and Sterilization in place guarantees perfect execution and SCADA control provides precision of standard control complying with 21 CFR11.Being a great partner of your successful future, authentic full-automated loading /unloading system of ILSHIN BIOBASE shall improve your productivity.
SPECIFICATION
| [For Pharmaceutical industry] | LP 50 | LP 100 | LP 200 | LP 300 | LP 500 | |||
|---|---|---|---|---|---|---|---|---|
| Totally Ice Capacity | 50 liters | 100 liters | 200 liters | 300 liters | 500 liters | |||
| Vial quantity
(based on 10ml) |
6,700 EA | 13,300 EA | 27,300 EA | 41,000 EA | 69,500 EA | |||
| Condencer
Temperature |
Below -85℃ | |||||||
| Self Temperature | -45(-55℃) to +80℃ | |||||||
| Self Areas | 3.2m²(0.4m²/EA) | 6.4m²(0.8m²/EA) | 13.2m²(1.2m²/EA) | 19.8m²(1.8m²/EA) | 33.6m²(2.5m²/EA) | |||
| Self Quantity | 8 + 1 | 11 + 1 | 14 + 1 | |||||
| Material | STS 316 (Chamber/Shelf) / Calibration service | |||||||
| Self Dimension
(WxDxH mm) |
500 x 800 x 18 | 805 x 1005 x 18 | 1005 x 1205 x 25 | 1210 x 1510 x 25 | 1510 x 1650 x 25 | |||
| Ext. Dimension
(WxDxH mm) |
1450 x 2003 x 2140 | 1600 x 2415 x 2210 | 2970 x 2855 x 2160 | 3500 x 3390 x 2375 | 3516 x 4616 x 2347 | |||
| Electrical | 380/400/440/480V 3Ph 50/60Hz | |||||||
| Refrigeration System | 7.5HP x 2EA | 10HP x 2EA | 30HP x 2EA | 40HP x 2EA | 30HP x 4EA | |||
| Vacuum Vol.(LPM) | 841 | 1,600 | 4,000 | 6,680 | 14,000 | |||
| Option | (1) | Pizza door with automatic loading/unloading system | ||||||
| (2) | Stoppering system | |||||||
| (3) | CIP system | |||||||
| (4) | SIP system | |||||||
| (5) | Loading/Unloading system | |||||||
| (6) | Dual-safety system | |||||||
| (7) | lsolation system | |||||||
| (8) | Monitoring system | |||||||
| (9) | Validation support | |||||||
Freeze dryer for bio/food industry 50~500kg/Batch
Industrial scale freeze dryer for Bio/Food application. Equipped with high quality stainless interior/exterior, automatic process program with various recipes, powerful refrigeration system and low energy consumption, Bio/Food plant type lyophilizer is optimal solution for your application on probiotics, extract mixture, functional food and long term storage adaptation.
SPECIFICATION
| [For Bio/Food industry] | LP 50 | LP 100 | LP 200 | LP 300 | LP 500 | ||
|---|---|---|---|---|---|---|---|
| Totally Ice Capacity | 50 liters | 100 liters | 200 liters | 300 liters | 500 liters | ||
| Condencer
Temperature |
Below -85℃ | ||||||
| Self
Temperature |
-45 to +80℃ | ||||||
| Self Areas | 3.2m²(0.4m²/EA) | 6.4m²(0.8m²/EA) | 13.2m²(1.2m²/EA) | 19.8m²(1.8m²/EA) | 33.6m²(2.5m²/EA) | ||
| Self Quantity | 8 + 1 | 11 + 1 | 14 + 1 | ||||
| Matrial | STS 316 (Chamber/Shelf) / Calibration service | ||||||
| Self Dimension (WxDxH mm) | 500x800x18 | 805x1005x18 | 1005x1205x25 | 1210x1510x25 | 1510x1650x25 | ||
| Ext. Dimension (WxDxH mm) | 1450x2003x2140 | 1600x2415x2210 | 2970x2855x2160 | 3500x3390x2375 | 3516x4616x2347 | ||
| Electrical | 380/400/440/480V 3Ph 50/60Hz | ||||||
| Refrigeration System | 7.5HP x 2EA | 10HP x 2EA | 30HP x 2EA | 40HP x 2EA | 30HP x 4EA | ||
| Vacuum vol.(LPM) | 841 | 1,600 | 4,000 | 6,680 | 14,000 | ||
Leading-edge technology
Spiral oil path plate
Temperature uniformity is the key factor of drying quality. Conventional series design cannot avoid heat loss (normally±2~3℃)
but our patented spiral design minimizes heat loss while gives uniformity less than ±1℃,
brings best drying quality as well as cost saving by minimal energy loss.
GLOBAL REAL TIME CARE SERVICE
Black box
Blackbox helps user and manager for prompt diagnosis on any sign of malfunction during operation
by integrated technology of IOT(Internet of things) and ICT(Information and Communications Technologies).
▣ IoT remote monitoring service
Internet of things technology. 24/7 monitoring service by
manufacturer’s server as well as user’s smart phone.
Real time diagnosis and data keeping.
▣ Proactive service
Process data can be monitored all the time by smart
phone application.
Any incident shall be reported to authorized manager
and service action can be instructed without visiting
installation site.
*App. OS: Android 2.3 (Gingerbread or latter),
IOS 9.2 or latter
▣ Command room data monitoring
– Temperature: sample, shelves, condenser, refrigeration system
– Pressure: vacuum, chamber
– Alarms: sensor failure, condenser overheat, over current, oil circulation failure, motor overheat, heater malfunction, condenser temperature error, vacuum failure, heat media circulation problem
– General data: Process status including pre-freezing,
Plant scale
Control system
User friendly interface and 10”TFT touch screen provide convenient control and monitoring.
Also all events during process are recorded and recipe set up function allows
easy processing with various conditions and materials.
|
|
Main
Selection between Auto and Manual mode. Alarms, Lamp, Temperature set up are displayed. Entire process time, shelf temperature, cold trap temperature, vacuum level is monitored. The whole progress is visually monitored. |
|
|
Progress Current status must be monitored. Any event must be recorded and reported. Program status is displayed |
|
|
Setting User can set up its own recipe step by step with each parameter along with duration of time. Programs can be saved so each recipe can be chosen by user anytime |
|
|
IOT test
Each compartment of equipment is tested by sending electric signal for monitoring the pro-cess and functionality. – Control function– Operation status can be monitored by PC through RS/232(485) communicationport.- Data management by USB (Touch optional) Drying time record is stored.Vacuum pump usage time is recorded for timely maintenance.- Parameter unit is convertible for user’s convenience. (℃ ← → ℉, mTorr ← → mBar)- Line voltage is displayed for protection of machine. (Low/high voltage).
|
LYOPH-PRIDE Software
LP MASTER
|
|
Why LP MASTER!
Stability and credibility are first priority for biological and pharmaceutical application offreeze drying. Therefore precise and reliable control and monitoring are very critical forsuccessful freeze drying process and such precise monitoring software must be required.Our authentic monitoring/control software is designed to comply with FDA guideline withflexibility to meet various changes. It also gives abundant libraries to meet satisfactorycompliance for user’s various requirements. |
|
|
Software Library – Process monitoring: Comprehensive data supply through entire drying process allows you to have optimal condition and best recipe. – Recipe management: Automatic operation is available by selection of saved recipe that can be expanded further. – Audit Trail : All data from system is traced and monitored. – SCADA System: Choice of data management and record nagement period are available. – Vacuum Integrity test Library: Test on vacuum of chamber before drying process. – Trend: Graphic data management of accumulated real time data (drying / SIP / CIP – Conductive). – 21 CFR Part 11 compliance |
Convenient anytime, anywhere
Mobile application
Designated application is available for real time monitoring of process history, status and events regardless of user’s location.
It is fantastic experience and convenience with aesthetic user interface.
Quick and easy
DEFROST SYSTEM
Prompt and efficient defrosting process by combination of steam and hot water with
hot gas solenoid method. Process completes within 60 minutes
[Optional 1] Minimization of external air exposure
PIZZA DOOR
Minimizing chance of contamination from external atmosphere during loading/unloading process
as well as energy loss by automatic control of Pizza door.
[Optional 2] Automatic stoppering system
Stoppering system
Sealing is completed under vacuum condition (0.3mBar) automatically.
*Stoppering devices are hydraulic cylinder and bellows type (anti-contamination)
*Hydraulic Pressure: 70~110kgf/㎠
[Optional 3] Steam sterilization system
SIP(Sterilization In Place) system
Steam from PSG(Pure Steam Generation) sterilizes inside of chamber.
(Sterilizing temperature is 122℃ with more than 20 minutes, Air pocket exhaust is executed
more than 3 times and initial exhaustion is completed within an hour)
[Patent] [Optional 4] Automatic washing system
CIP(Clean In Place) system
Patented system of automatic revolution nozzles cleans inside of drying chamber by high pressure
RO water with no dead space and minimal consumption of water to lower the maintenance cost.
[Optional 5] Vacuum system
Primary Vacuum Tester
Primary Vacuum Tester is equipped for automatic testing on vacuum status before freeze drying process.
Pull down time: within 45 minutes from 760Torr to 100mTorr. Eventually maintained lower than 20mTorr
Reviews
There are no reviews yet.